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Endangered Sector

June 08, 2009 11:36, 654 views
Professor Simbo Banjoko of the University of Lagos delivers a thought-provoking lecture on the ills and fate of the Nigerian manufacturing sector.

 

 

By Tayo Odunlami

 

 

The audience could practically touch the venom dripping from the words of Professor Simbo Adenuga Banjoko at the University of Lagos inaugural lecture. Banjoko, a professor of Production and Operations Management at the institution, held nothing back in discussing the lecture’s theme, “The Nigerian Manufacturing Sector: Bumpy Past and Shaky Future - What Options For Survival.” As he read his treatise, reeling out facts and figures, and illustrating them with tables and charts, one would think the angry listeners would march out the next minute to mob the country’s leaders who, everybody at the talkshop agreed, have been responsible for the sorry state in which the manufacturing sector and, indeed, the economy generally are mired. That was how gripping the lecture was.

 

Banjoko’s opening lines were scary enough: The Nigerian manufacturing sector, he declared, is sick. The sector, which contributes not more than five per cent to the nation’s gross domestic product, is truly in a crisis. In analysing the problems of the sector, the professor’s well-researched paper classified it into three categories. The first are the multinational firms which rely predominantly on imported technology and goods, bring in their nationals to man key senior positions and paint the local labour as good enough to handle only routine tasks. Most of them would also rather import raw materials forever than produce them locally, a practice that kills technological transfer to the local labour.

The second category are state enterprises that are supposed to act as ancillary feeder industries and aid in the production of raw inputs like iron rods and steel. Such enterprises include Ajaokuta and Delta Steel companies and the rolling mills at Oshogbo, Jos and Katsina. Also built to provide basic inputs for downstream manufacturing and service industries are refineries and liquefied gas projects. The manufacturing sector was expected to benefit from the multiplier effects. But crass government bureacracy and extensive corruption have rendered the effort futile. A study by the United Nations Industrial Development Organisation, UNIDO, in 2002 revealed that by 1990, although the federal government had spent N36.5 billion on establishing enterprises, it had earned only N560 million.

 

 The third of the categories are manufacturing companies that produce all sorts of goods–food, beverages, textile, leather footwear, chemicals, pharmaceuticals. But government’s policy somersaults, high interest rate, unavailability of raw materials and harsh operating environment generally have combined to cripple the companies. These constraints, Banjoko explained, “have conspired to wreck and incapacitate our manufacturing sector to the extent that its ability to create employment, expand wealth and contribute meaningfully to the gross domestic product has been severely weakened in recent years.” A proven measure of how the shrink in the manufacturing sector has affected the economy is the decline in the total estimated number of employed persons from 2.8 million in 2002 to a million in 2007. Between those years, the worsening state of the manufacturing sector has resulted in the closure of many manufacturing companies, especially in the textiles, tyre and food & beverages sub-sectors, and consequent loss of numerous jobs.Banjoko lamented that increasing job losses, compounded by high cost of living and poor infrastructure, have led to worsened poverty level. The 2007 United Nations Development Programme report on Nigeria put the country’s poverty level at 70 per cent. The situation has been steadily deteriorating from 28.17 per cent in 1980, 46 per cent in 1985 and 65.6 per cent in 1996. For most part of this decade, the figure has hovered around the 70 per cent mark. The university teacher was miffed that Indonesia, Malaysia and Singapore, three countries that snugly fit in as Nigeria’s socio-economic peers at the latter’s independence have galvanised into world-class status because of their leaders’ “vision, will and right attention to the development of the manufacturing sector.” In Indonesia, for example, growth in manufacturing value added had jumped from 8 per cent in 1965 to 25 per cent in 2004. In Nigeria, it had declined from 5 per cent to 4 per cent within the same period.

The story of how Malaysia obtained palm seedlings from Nigeria in the 1960s to kick off its palm oil industry is well known. But whereas Nigeria can still not earn a cent in exports from the advantage, Malaysia has gone ahead to establish itself as not only the world’s leading producer and exporter of palm oil, what it earns annually from the trade is higher than what Nigeria garners from its crude oil exports, according to official records. The three Asean Tigers of Indonesia, Malaysia and Singapore are today not only industrialised countries, they are kilometres ahead of Nigeria in gross national product, quality of life, poverty level, life span and technological advancement.

Since the Nigerian manufacturing environment got discoloured from the 1980s, rarely one international monitor has painted a favourable picture of the industrial climate. The Manufacturers Association of Nigeria once told a story of a group of American investors who visited the country in 1982 with a view to exploring the possibility of establishing manufacturing concerns. After the visit, the Americans reported: “Business operations in Nigeria can be exceedingly difficult. The climate, inadequate infrastructure, inefficiency and government regulations can drive even the most even-tempered executive to distraction. Manufacturing in Nigeria is extremely difficult, productivity is low, transport unreliable, infrastructure is not adequate, import of essential inputs are problematic and government bureaucracy is cumbersome.”

Banjoko was emphatic there has been no improvement in the situation. “Our infrastructure are still in bad shape, the level of corruption has multiplied, government bureaucracy is still with us, the transport system is still unreliable, port congestion is more frequent these days and the security concern has assumed a more frightening dimension with recent kidnapping episodes,” he said. The professor wondered how manufacturing activities can thrive in Nigeria and the sector would be able to employ and create wealth in the face of such unattractive and uncompetitive investment climate. He particularly cited how government’s policy reversal ruined Dunlop Nigeria plc, once Nigeria’s market leader in tyre manufacturing. Dunlop had been encouraged in 2005 to expand its radial truck tyre production by government’s duty of 40 per cent on imported radial truck tyre. The policy was to discourage importation of the product and make it an unattractive venture.

Inspired by the policy, Dunlop went to the capital market to raise N8 billion which it invested in expanding its heavy radial truck tyre plant. The tyre manufacturers had hardly finished the project when government reviewed the duty on imported radial truck tyres downward from 40 per cent to 10 per cent. That policy favoured importation of the product to the detriment of local production - and, what with debts, prohibitive cost of production and other problems, it contributed to effective finishing off of Dunlop Nigeria plc. The company has since redirected its line of business away from tyre manufacturing.

There have also been policy reversals by government in sales and cancellation of many public sector businesses in sectors like insurance, oil and telecommunications. Banjoko mentioned the sale, cancellation and later reinstatement of NICON Insurance; constant sale and cancellation of NITEL; awards and reversals of oil blocs and sale and cancellation of refineries and steel companies. Such somersaults, the speaker said, do not allow stability in industrial initiatives. Beside hostile policies, another clog in the wheel of growth of manufacturing in Nigeria that Banjoko mentioned are the numerous taxes and levies that all tiers of government impose on manufacturing concerns. A major problem that has stultified manufacturing growth is constant power outage. Many big companies like Michelin Tyre Company, Nestle, Cadbury and Unilever have shifted a greater part of their operations to neghbouring towns like Ghana because Nigeria cannot supply the constant electricity required to guarantee smooth operations. From their new operational centres, the companies import their products into Nigeria. More companies have closed down completely.

Banjoko took a deep look at the future of manufacturing and delivered a frightening forecast. “Unless the harsh and hostile business environments are reversed,” he warned, “decay in infrastructure rectified, many more companies would fold up and more would relocate their businesses to neighbouring countries, a situation that is already posing a threat of de-industrialisation of this country.” The professor listed certain “hard facts about some emerging and distressful economic realities.” One of the facts is the high cost of production which is driving many manufacturers out of business and is likely to get even higher in the coming months. This deduction emanated from the fact that the projected inflation figure of 8.2 per cent for 2009 had already hit 16 per cent by February because of the massive naira devaluation. “The already stressed manufacturing sector is going to be further hard hit,” he warned.

Nigeria’s continued dependence on oil to the neglect of its agricultural and manufacturing sectors is deemed dangerous. Moreover, the lecturer frowned, banks that are supposed to provide funds for the revitalisation of the ailing manufacturing companies are unwilling to invest their funds in a distressed sector. Rather, they will readily provide funds for religious organisations to build cathedrals and to importers or companies in the service sector whose contributions to the economy, and to job creation specifically, pale into insignificance compared with what the real sector can offer.

Banjoko proferred some solutions he believed will steer Nigeria aright if faithfully implemented. There is need, he said, to have a re-think, re-invent the wheels and by so doing run both government and industry as an enterprise that must succeed and be made profitable. Thus, as an entrepreneur that must succeed, the government must have a business strategy. “This is a prerequisite for any meaningful development in Nigeria. For too long, we have run our economy in a lackadaisical manner and the consequence is our current plight. There has been a lack of focus and direction. There have been massive corruption and infrastructural decay, electoral malpractice, overdependence on oil, insecurity of lives and property and now a crumbling manufacturing sector,” he stated.

He advised government to recognise the manufacturing sector as a major tool for sustainable growth and development and accord it due regard and priority in the scheme of things. To this end, he remarked, infrastructural, social and political constraints that obstruct the realisation of the full potentials of the manufacturing sector must be removed. “There is need for massive investment in upgrading our state of infrastructure, especially power, rail, ports, etc. The case of electricity supply is very pathetic. Inadequate supply of power has driven many companies underground. It has scared away many potential investors, both foreign and local. Without regular and interrupted power supply, not much can be achieved…The spate of policy reversals must be halted and replaced with stable and credible policies and programmes that would instill confidence in investors and encourage unrestricted inflow of foreign capital,” he advocated.

 

 

 

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    11 June 2009 03:22

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  4. ayodeji elugbemi

    12 June 2009 09:01

    Thanks to the News. i was suppose to be at the lecture but couldn’t. With what i’ve read i think i’ve not really missed much.
    Prof. Simbo Banjoko is a great lecturer.
    I pray our leaders look into this wonderful lecture and adjust their “rebranding” programme to save the nation and her citizens.

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